Advanced Transformer Manufacturing Unit
Kanyaka operates a modern transformer manufacturing facility with advanced machinery, precision engineering, and quality testing for reliable, efficient, and durable power solutions.
World-Class Manufacturing Infrastructure
Our manufacturing infrastructure is designed to ensure precision engineering, high production efficiency, and superior product reliability. KPEL follows standardized manufacturing practices with strict quality control at every stage of production. We use step-lap CRGO core technology to reduce core losses and improve transformer efficiency. Core stacking is performed under controlled conditions to ensure excellent magnetic performance and low noise levels. Our manufacturing process includes advanced coil winding techniques, static winding compression systems, precision insulation placement, vacuum drying processes, and automated impregnation systems to achieve long operational life and superior electrical performance.
Transformer Tanking & Assembly Process
Our manufacturing infrastructure is designed to ensure precision engineering, high production efficiency, and superior product reliability. KPEL follows standardized manufacturing practices with strict quality control at every stage of production. We use step-lap CRGO core technology to reduce core losses and improve transformer efficiency. Core stacking is performed under controlled conditions to ensure excellent magnetic performance and low noise levels. Our manufacturing process includes advanced coil winding techniques, static winding compression systems, precision insulation placement, vacuum drying processes, and automated impregnation systems to achieve long operational life and superior electrical performance.
Our assembly team follows detailed inspection procedures at every stage, ensuring that all transformers meet customer specifications and applicable international standards before dispatch.
Testing & Quality Assurance
Quality is the foundation of our manufacturing process. Every transformer manufactured at KPEL undergoes rigorous routine testing and inspection procedures as per IS 1180, IS 2026, IEC 60076, and customer-specific standards. Our in-house testing laboratory is equipped with NABL calibrated testing instruments to ensure precise and reliable test results.
Testing & Quality Assurance
Engineering Excellence & R&D
Our dedicated engineering and R&D team continuously works on improving transformer efficiency, reducing energy losses, and enhancing operational reliability. KPEL has developed advanced low-loss CRGO and Amorphous Core Transformers designed to meet Bureau of Energy Efficiency (BEE) requirements and demanding industrial applications. Our design capabilities enable us to manufacture customized transformers based on customer load profiles, environmental conditions, harmonic requirements, and application-specific demands.
Industries We Serve
Solar & Renewable Energy
Power Utilities
Commercial Infrastructure
Industrial Manufacturing
Data Centers
Oil & Gas
Steel Industry
Railways
Amorphous Core Technology
Ultra-Low Loss & Energy Efficient Transformer Solution
KPEL Amorphous Metal Distribution Transformers (AMDT) deliver ultra-low no-load losses and high energy efficiency using advanced amorphous core technology. Designed for reliable performance, they reduce energy wastage by 70–80% compared to CRGO transformers.
Clean Room Facility
Precision Controlled Manufacturing Environment
KPEL’s Clean Room Facility is designed to maintain a dust-free and contamination-controlled environment during transformer assembly and insulation processes. This controlled manufacturing area helps improve transformer reliability, insulation strength, and overall product quality. By minimizing moisture, dust particles, and external contamination, the clean room ensures high precision in winding assembly, insulation placement, and core-coil integration. Our advanced clean room practices support the manufacturing of high-performance transformers used in critical industrial, utility, renewable energy, and infrastructure applications.
Vacuum Oven Drying System
Advanced Moisture Removal & Insulation Strengthening
KPEL utilizes advanced Vacuum Oven Drying Systems to remove moisture from transformer core and coil assemblies before final tanking and oil filling. The vacuum drying process is performed under controlled temperature and pressure conditions to improve insulation resistance, reduce partial discharge, and enhance transformer life. This process ensures superior dielectric strength, improved thermal stability, and reliable transformer performance under demanding operating conditions. Our vacuum drying technology plays a vital role in delivering efficient, durable, and long-lasting transformers.